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ROLL FORMING HANDBOOK

CONTENTS:

 
bullet INTRODUCTION TO ROLL FORMING; George T. Halmos
bullet ROLL FORMING MILL; George T. Halmos
bullet PRESSES AND DIE ACCELERATORS; George T. Halmos
bullet SECONDARY OPERATIONS IN THE ROLL FORMING LINE; George T. Halmos
bullet ROLL DESIGN; George T. Halmos
bullet MATERIALS; George T. Halmos
bullet LUBRICATION; Joseph Ivaska
bullet COIL PROCESSING, MATERIAL HANDLING, AND PLANT LAYOUT; George T. Halmos and Joseph Horvath
bullet DESIGNING PRODUCTS FOR ROLL FORMING; George T. Halmos
bullet EQUIPMENT INSTALLATION, ROLL SETUP, MAINTENANCE, AND TROUBLESHOOTING; George T. Halmos
bullet BEHAVIOR OF METAL STRIP DURING ROLL FORMING; Manabu Kiuchi
bullet ACQUIRING ROLL FORMING LINES, EDUCATION, AND TRAINING; George T. Halmos
bullet SAFETY; Ashok Shah
bullet INCREASING EFFICIENCY OF ROLL FORMING LINES AND CASE STUDIES; George T. Halmos
bullet UNUSUAL, NEW, AND FUTURE ROLL FORMING TECHNOLOGIES; George T. Halmos
bullet APPENDICES, REFERENCES , INDEX

 
bullet INTRODUCTION TO ROLL FORMING; George T. Halmos
bullet Introduction to Roll Forming
bullet ROLL FORMING MILL; George T. Halmos
bullet General
bullet Mill Types
bullet Mill Components
bullet References
bullet PRESSES AND DIE ACCELERATORS; George T. Halmos
bullet General
bullet Mechanical Presses
bullet Pneumatic Presses
bullet Hydraulic Presses
bullet Information and Dimensions for Press/Die Purchasing and Installation
bullet Rotary and Other Cutting, Punching Equipment
bullet Flying Die Accelerators
bullet SECONDARY OPERATIONS IN THE ROLL FORMING LINE; George T. Halmos
bullet Secondary Operations
bullet Straightening
bullet Tight or Loose Line: Cutting Before, In-Between, or After Roll Forming
bullet Location of the Secondary Operations
bullet Stationary and Flying Dies
bullet Punching, Perforating, Notching, and Mitering
bullet Piercing and Partial Punching
bullet Flanging, Louvering, and Lancing
bullet Embossing and Drawing
bullet Bending
bullet Curving (Sweeping)
bullet Marking
bullet Swedging (Off Setting)
bullet Rotary Dies
bullet Mechanical Joining of Different Strips or Parts
bullet Adhesive Bonding
bullet Soldering and Brazing
bullet Resistance Welding
bullet Painting
bullet Foaming
bullet Packaging
bullet References
bullet ROLL DESIGN; George T. Halmos
bullet Roll Design Process
bullet Cross-Section
bullet Product Orientation and Other
bullet Operations in the Line
bullet Materials
bullet Roll Forming Mill
bullet Other Tool Design Considerations
bullet Spacers and Shims
bullet Calculating Strip Width
bullet Bend Lines
bullet Number of Passes
bullet Flower Diagram
bullet Roll Design
bullet Calculating Roll Dimensions Manually
bullet Computer-Aided Roll Design
bullet Examples
bullet Roll Marking System
bullet Roll Orientation
bullet Setup Charts
bullet References
bullet MATERIALS; George T. Halmos
bullet Design Considerations
bullet Mechanical Properties
bullet Crystalline Structure of Metals
bullet Forming Metals
bullet Increasing the Strength of Metals by Cold Working
bullet Hot Rolling
bullet H.R. and H.R.P.O. Steels
bullet Cold Rolled Steel
bullet Carbon Steel
bullet Alloyed Steel
bullet Stainless Steel
bullet Metallic Coatings
bullet Nonmetallic Coating and Laminating
bullet Joining Different Materials in the Roll Forming Process
bullet Aluminum
bullet Other Metals and Materials
bullet Influence of Primary Metal Processes on Roll Forming
bullet Guideline to Steel Prices
bullet References
bullet LUBRICATION; Joseph Ivaska
bullet Tribology of Lubrication
bullet Selection of Lubricants
bullet Surface Properties of Formed Material
bullet Lubricants for the Secondary Operations
bullet Application Techniques
bullet Preparation and Maintenance of Lubricants
bullet Operating Problems during Production
bullet COIL PROCESSING, MATERIAL HANDLING, AND PLANT LAYOUT; George T. Halmos and Joseph Horvath
bullet Flow of Material
bullet Coil Handling and Storage
bullet Sheet Handling and Storage
bullet In-Line Coil Handling
bullet Coil End Welding
bullet Strip (Coil) Accumulators
bullet Flattening and Leveling
bullet In-Line Sheet Handling
bullet Finished Product Handling
bullet Finished Product Storage
bullet Material Handling Equipment
bullet Material Handling Accessories
bullet Crane Controls
bullet Plant Layout
bullet References
bullet DESIGNING PRODUCTS FOR ROLL FORMING; George T. Halmos
bullet Developing Light Gage Products
bullet Design Considerations
bullet Secondary Operations
bullet Profiles Manufactured in Different Sizes
bullet Design of Specific Products
bullet Dimensioning and Tolerancing
bullet References
bullet EQUIPMENT INSTALLATION, ROLL SETUP, MAINTENANCE, AND TROUBLESHOOTING; George T. Halmos
bullet Installation of Roll Forming Lines
bullet Roll Installation and Setup
bullet Maintenance and Spare Parts
bullet Troubleshooting and Trouble Prevention
bullet BEHAVIOR OF METAL STRIP DURING ROLL FORMING; Manabu Kiuchi
bullet Various Types of Deformations
bullet Causes of Redundant Deformations
bullet Effects of Redundant Deformations on
bullet Product Defects
bullet Mathematical Simulation of the Deformation
bullet of a Metal Strip
bullet Computerized Design System for Roll Profiles
bullet CAE for Roll Forming
bullet ACQUIRING ROLL FORMING LINES, EDUCATION, AND TRAINING; George T. Halmos
bullet Why Roll Form Products?
bullet Different Paths to Start Roll Forming
bullet Evaluating the Product
bullet Selecting Line Components
bullet Procuring Roll Forming Tooling
bullet Equipment and Tool Specifications
bullet Acceptance Test
bullet Education and Training
bullet Motivation
bullet References
bullet SAFETY; Ashok Shah
bullet Safety
bullet Common Safety-Related Definitions
bullet Safety Design Procedure
bullet Determining Limits of the Machinery or System
bullet Determining Hazards/Risk Estimation
bullet Risk Reduction by Design
bullet Safeguarding
bullet Selection of Guards and Protective Devices
bullet Required Characteristics of Guards and Protection Devices
bullet Signals and Warning Devices
bullet Personal Protective Equipment
bullet Training
bullet Summary
bullet References
bullet INCREASING EFFICIENCY OF ROLL FORMING LINES AND CASE STUDIES; George T. Halmos
bullet Output, Productivity, and Efficiency
bullet Line Utilization
bullet Improving Productivity
bullet Case Studies
bullet Preliminary Tool and Equipment Cost
bullet Analysis
bullet Preliminary Cost Analysis
bullet UNUSUAL, NEW, AND FUTURE ROLL FORMING TECHNOLOGIES; George T. Halmos
bullet The Last 100 Years
bullet The Future of Roll Forming
bullet Pull-Through Mills: Non-driven Rolls
bullet Tension Roll Forming
bullet Combining Roll Forming and Cold Drawing
bullet Developing New Roll Forming Methods
bullet Roll Forming Tools
bullet Reducing the Thickness of the Starting Material
bullet Forming at Elevated Temperature
bullet Hot Roll Forming Variable Cross-Sections
bullet Hot Thickness Reduction along the Length of the Strip
bullet Welding Hot Roll Formed Sections
bullet Other “Hot” Processes
bullet In-Line Soldering, Brazing, and Heat Treating
bullet Equipment and Tooling Requirements for Hot Roll Forming
bullet Press Tooling for Conventional Roll Forming Lines
bullet Computer-Controlled Roll Forming Lines
bullet References
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